DaimlerChrysler Customer Specific Requirements For PPAP 4th Edition
March, 2006 1 DaimlerChrysler - Specific Instructions
Unless superseded by specific written direction from a DaimlerChrysler Procurement and Supply representative, or by engineering drawing and specification requirements, the following instructions apply.
1.1 Submission Levels
Organizations providing parts to a DaimlerChrysler Assembly plant shall follow the guidelines for Submission Level 4. Organizations providing certain designated parts to a DaimlerChrysler Component or Powertrain plant shall follow the guidelines for Submission Level 2, or as otherwise specified by the receiving plant. In cases where DaimlerChrysler requires a bulk material submission, the organization shall reference the bulk material section in the PPAP manual.
1.2 Submission to Customer
submittingOrganizations submitting their PSW’s for PRODUCTION PARTS designated for use at any DaimlerChrysler production facility shall utilize the Powerway website available at
m. Organizations shall comply with all AQP methodology requirements in Powerway.
Organizations providing material for DaimlerChrysler S1 and subsequent PILOT
BUILDS shall also submit a PSW utilizing the above directions. Organizations shall submit a PSW in accordance with table 3.2 in the PPAP manual and in compliance with DaimlerChrysler’s “Forever Requirements” process.
1.3 Checking Aids
Checking aids shall be submitted when required to perform dimensional inspection of the part being submitted. Organizations shall contact their DaimlerChrysler Supplier Quality Specialist to determine if this requirement can be waived.
1.4 Appearance Approval Report (AAR)
Organizations shall complete an Appearance Approval Report if the design records include any appearance features (e.g. Color, Grain, Finish, Appearance Standards, or Mastering Standards). Prior to submission of the PSW, organizations shall obtain a DaimlerChrysler Design Office approval signature on the AAR. NOTE: Both Interior and Exterior parts are included in the AAR procedure. Or
ganizations providing Class “A” body exterior sheet metal shall follow DaimlerChrysler Manufacturing Quality Procedure MQGR-5705 for surface appearance review and approval. For further details concerning the specific requirements of this review and approval process, organizations shall contact their DaimlerChrysler Supplier Quality Specialist.
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DaimlerChrysler Customer Specific Requirements For PPAP 4th Edition
March, 2006 COMPLETION OF THE APPEARANCE APPROVAL REPORT
1) DCX End Item Number: Engineering released ‘TRM’ or ten-digit boxcar end item (assembly) number. 2) Supplier Name: Enter Tier 1 component or end item supplier. 3) Supplier Name (if applic.): Enter Tier 2 component or end item supplier. 4) Model Year/Vehicle Code: List model year(s) and DCX vehicle code(s) in which part is used. 5) Component Part Number: DaimlerChrysler engineering released ‘TRM’ or ten-digit boxcar component part number. 6) Manufacturing Location: Tier 1 location where part was manufactured or assembled. 7) Manufacturing Location (if applic.): Tier 2 location where part was manufactured or assembled. 8) DCX Release Engineer: Enter the name of the DaimlerChrysler Release Engineer responsible for the part being submitted. 9) Compon
ent Name: Enter the component part name. 10) Supplier Code: DaimlerChrysler assigned code for Tier 1 supplier location where the part was manufactured or assembled. 11) Supplier Contact: Tier 1 supplier representative responsible for submission. 12) DCX Supplier Quality Specialist: Enter name of DaimlerChrysler Supplier Quality person responsible for part being submitted. 13) DCX Texture ID (if applic.): Enter DaimlerChrysler identification number of type of texture (ex. CPM-xxx). 14) Texture Source (if applic.): Enter name of texturing source. 15) Texture Location on Part (if applic.): Enter description of area(s) of texture(s) delineation on part. 16) Pre-Texture and Post-Texture Surface Evaluation Approvals (parts to be initialed & dated, marked-up if necessary): a) DaimlerChrysler Release / Product Engineer approval signature to initiate appearance process and proceed with texture.* b) DaimlerChrysler Design Studio designee (conditional or full) approval signature of surface verification to proceed with texture.* c) DaimlerChrysler Mastering Studio designee approval signature to proceed with texture.* d) DaimlerChrysler Design Studio designee decision of ornamentation and graphic requirement approvals. *Note: Texturing cannot proceed without sequential authorized signatures in 16a, 16b, and 16c. e) DaimlerChrysler Design Studio designee approval signature of Post-texture surface (if conditional Pre-texture given). f) DaimlerChrysler Mastering Studio designee approval signature for Post-texture.
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DaimlerChrysler Customer Specific Requirements For PPAP 4th Edition
March, 2006
17) Part Qualification Checklist: Information used to identify tooling, process, and material commodity (check all that apply). 18) DCX Base or Raw Material Specification # / Supplier Name / Raw Material Type: Enter DaimlerChrysler material specification code (ex: MSDB-xxxx), supplier name (ex: DuPont, Milliken, CGT), and raw material type (ex: PA-66, cloth, vinyl). 19) Type of Properties Required (if applic.): Name / process type – cluster graphics, badges, labels, etc. / pad transfer, hot stamp, lithograph, heat transfer, silk screen, laser etch, soft touch feel, etc. 20) DCX PDO Approval Signature & Date: DaimlerChrysler Design Studio designee approval signature of identified properties. 21) DCX Colorant or Paint Specification / Supplier Name / Let-Down Ratio (if req’d.): Enter DaimlerChrysler Colorant or Paint Spec. # (MSPD-xxx), supplier name (ex: Redspot), and let-down ratio (25:1, 50:1, 100:1) of the material used to make the submitted part. 22) DCX Master No. and Color Code: Enter full master identification and color code as released by DaimlerChrysler (Refer to Trim Specification). 23) DCX Master Issue Date: Enter reference master revision date as supplied on DaimlerChrysler Master specimen. 24) Submit Lot Number: Enter lot, batch, or identification number colorant used to make submitted part. 25) Color and Gloss Part Data:
List numerical (colorimeter) data of submission part as compared to the customer-authorized master. Enter gloss range using 60-degree geometry measuring equipment (one line to be used per submission). 26) DCX PDO Comments / Approval Status / Initials / Date: DaimlerChrysler comments regarding color and gloss disposition and/or color direction. DCX will indicate whether the color and gloss are accepted (A) or rejected (R), initial and date the form (Note: Final approval signature is still required). 27) Supplier Signature, Phone Number & Date: Supplier designated representative accountable for the certification that the submitted parts and document information is accurate and meets all the requirements specified. 28) Supporting documentation checklist: DaimlerChrysler verification of supporting documents for Appearance PPAP. 29) Comments: General / miscellaneous comments of importance to be initialed and dated. 30) DCX PDO Interim Approval Signature: DaimlerChrysler Design Office Interim approval of end item or component part. Requires IAA for usage at this submission level. 31) DCX PDO Final Approval Signature: DaimlerChrysler Design Office Final appearance approval of end item or component part. ALL SIGNATURES AND DATES (areas 16, 20 (if applicable), 26 & 31) MUST BE COMPLETED FOR FULL AAR APPROVAL.
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DaimlerChrysler Customer Specific Requirements For PPAP 4th Edition
March, 2006
THE SHADED AREAS INSIDE THE BOLD LINES ARE FOR DCX USE ONLY
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DaimlerChrysler Customer Specific Requirements For PPAP 4th Edition
March, 2006
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