摘 要
随着微电子技术、传感器技术、控制技术和机械制造工艺水平的飞速发展,机器人的应用领域逐步从汽车拓展到其它领域。在各种类型的机器人中,模拟人体手臂而构成的关节型机器人,具有结构紧凑、所占空间小、运动空间大等优点,是应用最为广泛的机器人之一。尤其由柔性关节组成的柔性仿生机器人在服务机器人及康复机器人领域中的应用和需求越来越突出。
本文将设计一台四自由度的工业机器人,用于给冲压设备运送物料。首先,本文将设计机器人的底座、大臂、小臂和机械手的结构,然后选择合适的传动方式、驱动方式,搭建机器人的结构平台;在此基础上,本文将设计该机器人的控制系统,包括数据采集卡和伺服放大器的选择、反馈方式和反馈元件的选择、端子板电路的设计以及控制软件的设计,重点加强控制软件的可靠性和机器人运行过程的安全性,最终实现的目标包括:关节的伺服控制和制动问题、实时监测机器人的各个关节的运动情况、机器人的示教编程和在线修改程序、设置参考点和回参考点。
关键词:机器人,示教编程,伺服,制动
ABSTRACT
With the development of microelectronic technology, sensor technology, the rapid development of control technology and machinery manufacturing technology level, the application of robots gradually expanded from cars to other fields. In all types of robots, the articulated robot arm simulation human form, has the advantages of compact structure, small occupied space, large moving space, is one of the most widely used robots. Especially flexible biomimetic robot composed of flexible joint in the field of service robot and rehabilitation robot application and demand more and more prominent.
In this paper I will design an industrial robot with four DOFs, which is used to
carry material for a punch. First I will design the structure of the base, the big arm, the small arm and the end manipulator of the robot, then choose proper drive method and transmission method, building the mechanical structure of the robot. On this foundation, I will design the control system of the robot, including choosing DAQ card, servo control, feedback method and designing electric circuit of the terminal card and control software. Great attention will be paid on the reliability of the control software and the robot safety duri
ng running. The aims to realize finally include: servocontrol and brake of the joint, monitoring the movement of each joint in realtime, playback programming and modifying the program online, setting reference point and returning to reference point.
KEY WORDS: robot, playback, servocontrol, brake
第1章 绪论……………………………………………………………………模块化设计的目的 3
1.1 机械手概述…………………………………………………………… 4
1.2 机械手的发展………………………………………………………… 4
1.3 机器人的发展趋势…………………………………………………… 4
第2章 机器人实验平台介绍及机械手的设计……………3
2.1自由度及关节…………………………………………………………… 4
2.2 基座及连杆…………………………………………………………… 4
2.2.1 基座……………………………………………………………… 7
2.2.2 大臂……………………………………………………………… 7
2.2.3 小臂……………………………………………………………… 7
2.3机械手的基本结构……………………………………………………4
2.4 驱动方式…………………………………………………………………4
2.5 传动方式…………………………………………………………………4
2.6 制动器……………………………………………………………………4
第3章 控制系统软件………………………………………………………… 4
3.1预期的功能…………………………………………………………… 4
3.2 实现方法………………………………………………………………4
3.2.1实时显示各个关节角及运动范围控制 ………………………4
3.2.2电机的自锁…………………………………………………………4
3.2.3示教编程及在线修改程序…………………………………………4
3.2.4设置参考点及回参考点……………………………………………4
致 谢……………………………………………………………………………… 4
参考文献………………………………………………………………………… 4
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