2011
Earth Series Fixed Tilt System
Code Compliant Installation Manual V.7122011
Our Technology was developed at Loa Angeles in 2010 by a leading expert in the Solar industry with more than 20 years of PV mounting experience. With numerous international and domestic patents, Orion Solar Racking has a unique technology offering
proven in the market.
Contents Introduction
Our Company
Mission Statementtilt
Safety and Installer's Responsibility
Handling and installation of Orion Solar Racking
Rail Calculation and Design
Technical Specifications
Features
Before Installing
Receipt of Goods
Tools required for Installation
Components List
Fixing Locations and Array Placement
Installation Procedure and link to the installation Video and actual install photos
Installation Detail
System Component Evaluation
Design for Wind load ASCE7-05
Structure Calculation for Rail and Components
Warranty Conditions
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Thank you for choosing the Orion Solar Racking solar panel mounting system. Made from custom-built aluminum extrusions and components, Orion Solar Racking streamlined design and improved frame strength greatly simplify solar panel installation. Offering a high level of adjustability for module width and quantity, the Orion Solar Racking's versatile design makes it suitable for a wide variety of building types and zones including residential, commercial and remote environments. Orion Solar Racking's is backed by a 15-year warranty and is compliant with the IBC 2006, IBC 2003, ASCE 7-02, ASCE 7-05 and California Building Code 2007
Our Company Orion Solar Racking specializes in the development, manufacturing, and marketing of photovoltaic racking solutions.
Since its foundation Orion has released a wide range of high-quality and innovative mounting systems. We provide roof and ground mounting solutions for residential, agriculture, industrial, government, commercial, and utility grade projects.
Each day we endeavor to make innovative solar racking solutions more affordable and accessible. Our focus is to provide renewable energy solutions that continue to make solar installation simple. Orion ha
s many unique custom tailored solutions which can be assembled into a variety of structures to accommodate most job sites. Orion provides a technical support system complete with installation and code compliance documentation, an online estimator, and design assistance to help you solve the toughest challenges.
We now play a leading role in the solar industry and have rapidly gained popularity among systems integrators, installers and distributors across the World.
The most versatile PV mounting systems in the market.
Proud to be designed, engineered, and manufactured in the USA.
Solutions For ARRA Projects.
It is critically important to observe standard safety practices when installing Orion Solar Racking.
Stop work during stormy weather. Solar modules can be caught in the wind.
Never step or sit on the glass surface of a solar module. The glass may break, resulting in shock or
bodily injury.
Do not throw or roughly handle any Orion Solar Racking components.
Do not bring the Orion Solar Racking into contact with sharp or heavy objects.
Do not modify Orion Solar Racking components in any way. The exchange of bolts, drilling of holes, bending and any other physical changes not intended in standard installation procedure
will void the warranty.
Product should be installed and maintained by qualified personnel. Keep unauthorized personnel away from solar modules
It is the installer’s responsibility to verify the integrity of the structure to which
Orion Solar Racking is fixed. Roofs or structures with rotten/rusted bearers, undersized bearers, excessively spaced bearers, or any other unsuitable substructure cannot be used with Orion Solar
Racking, and installation on such structures will void the warranty, and could result in death or
serious injury.
Rail calculations are based on code approved conventional mechanical section properties, material properties, stress equations, and allowable margins of safety. Beam calculations have been conservatively performed in non-snow areas with simply supported assumptions. Components have had full envelope forces from the tables applied to each component. This is prescriptive in nature and not a site specific engineering document for building permit application. Please contact Orion Racking Systems for more detailed information and for site specific engineering data on specific projects. ASCE 7-05 guidance for Wind is used in the tables.
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