Prototype样件    ◄ Pre-launch试生产
Production生产    Ctrl. Plan No.控制计划编号2005-10-25-26267
Key Contact/phone联系人/电话
-025-********
Date(Orig.) 编制日期  2005-10-25
Date(rev.)  修改日期
Part No./Rev. 零件号/更改级别：26267- REV.2
Supplier Part No.供应商零件号：26267- REV.2
Core Team核心小组
Tan ruichun,Qin chaoyin,Yu qiang,Hou lai you
Customer Engineering Approval /Date (If Req’d)
顾客工程批准/日期（如需要）
Part Name/Description零件名称  PIVOT MAIN
Supplier/Plant Approval/Date供应商/工厂批准/日期
Customer Quality Approval/Date (If Req’d)
顾客质量批准/日期（如需要）
Supplier/Plant供应商 Promax Engineering/NanJing Yuejin Jingding Motor Parts  CO,.lTD
Supplier Code供应商代号  PRO360
Other Approval/Date(If Req’d)
其它批准/日期（如需要）
Other Approval/Date (If Req’d)
其它批准/日期 （如需要）
Proc No.
工序
号
Operation
Desc
工序名称
Machine,
Jig Tools
for Mfg.
生产设备
Characteristics 特性
Special
C & C
特殊特性分类
Methods方法
Reaction
Plan
反应
计划
Dep.
Resp.
责任部门
Product/Process Specification/
Tolerance
产品/工艺规范/公差
Evalua. /Meas.
Technique
评价/测量技术
Data Recording Method
数据记录方法
Sample样本
Control
Method
控制方法
No
编号
Product
产品
Process
工艺
Size
容量
Freq
频率
001
Material Inspection
Dimension
φ19
NQ-010-67
Caliper
0.01/0-125
Incoming material checking records
1
Each batch
Each    batch
Separate/
reject
Quality
Material
SAE1215
Chemical composition and Mechanical property
analysis
Incoming material checking records
1
Each batch
Measuring instruction paper
Separate
/reject
Quality
002
Stock in warehouse
Surface condition
No rust
By eye
Process checking recorder
1
Monthly
Measuring instruction paper
Surface treatment/
re-checking
Production/ Quality
003
Feeding
Saw machine
Length
75.00±0.5
NQ-010-67
Caliper
0.01/0-125
Process checking recorder
1
10%
Operating instruction paper
Separate
/reject
Production/ Quality
004
Heat  press
Press machine
Process dimensions
￠13+0.5*10.0+0.5
φ30+0.5*8.5+0.5
φ22+0.5*9.5+0.5
φ18+0.5*16.0+0.5
NQ-010-67
Caliper
0.01/0-125
Process checking recorder
1
10%
Measuring instruction paper
Tracing/
Adjustment/
re-checking
Production/ Quality
005
Turning
Meter lathe
Process dimensions
Φ12.2+0.2
NQ-010-67
Caliper
0.01/0-125
Process checking recorder
1
10%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
Process Length
10.0+0.4
NQ-010-67
Caliper
0.01/0-125
Process checking recorder
1
10%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
006
lathe machining 1
NC lathe TC30A   
11
Length
11.00+0.23
NQ-040-67
Altimeter
0.01/0-300
Process checking recorder
1
10%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
7
Length
3.47+0.18
NQ-040-67
Altimeter
0.01/0-300
Process checking recorder
1
10%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
21
Length
6
11.38+0.14
NQ-040-67
Altimeter
0.01/0-300
Process checking recorder
1
40%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
27
Length
5
3.12+0.14
NQ-040-67
Altimeter
0.01/0-300
Process checking recorder
1
40%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
Process Length
4.1+0.10
0
NQ-010-67
Caliper
0.01/0-125
Process checking recorder
1
10%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
24
Diameter
Φ14.00+0.22
        –0.26 *
NQ-010-67
Caliper
0.01/0-125
Process checking recorder
1
10%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
8
Diameter
3
Φ16.85+0.05
        –0.09 *
NQ-030-67
Micron Gauge 0.001/0-25
Process checking recorder
1
40%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
23
Diameter
7
Φ20.10+0.01
        –0.05 *
NQ-030-67
Micron Gauge 0.001/0-25
Process checking recorder
1
40%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
3
Diameter
1
Φ25.75+0.05
        –0.09 *
NQ-010-67
Caliper
0.01/0-125
Process checking recorder
1
40%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
5
Diameter
Φ28.58+0.22
        –0.26 *
NQ-010-67
Caliper
0.01/0-125
Process checking recorder
1
10%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
10
Chamfer
0.50+0.25*45°+1°
Multi angle gauge(2′)
Process checking recorder
1
10%
Measuring instruction paper
Tracing/
Adjustment/
re-checking
Production/ Quality
25
Position
Φ 0.14A B
CMM
CMM checking records
1
5%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
9
Position
Φ 0.14A B
CMM
CMM checking records
1
5%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
4
Position
Φ 0.14A B
CMM
CMM checking records
1
5%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
6
Position
Φ 0.23A B
CMM
CMM checking records
1
5%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
007
lathe machining 2
NC lathe TC30A
12
Length
2
18.85 +0.12
        –0.16 *
NQ-030-67 Micron Gauge 0.001/0-25
Process checking recorder
1
40%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
13
Length
9.10+0.23
NQ-040-67
altimeter
0.01/300
Process checking recorder
1
10%
Measuring instruction paper
Tracing/
Adjustment/
re-checking
Production/ Quality
1
Diameter
Φ11.75+0.07
        –0.11 *
NQ-010-67
Caliper
0.01/0-125
Process checking recorder
1
10%
Measuring instruction paper
Tracing/
Adjustment/
re-checking
Production/ Quality
10
Chamfer
0.50+0.25*45°+1°
Multi angle gauge(2′)
Process checking recorder
1
10%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
16
Hole depth
9.00+0.23
NQ-020-67
Depth gauge
0.01/30
Process checking recorder
1
10%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
19
Hole diameter
4
Φ4.66+0.06
        –0.02
Q26267-
Φ4.66
Go/NoGo Gage
(0.005mm)
Process checking recorder
1
40%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
18
Hole angle
120°+1°
Multi angle gauge(2′)
Process checking recorder
1
10%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
17
Hole Chamfer
0.80+0.25*45°+1°
Multi angle gauge(2′)
Process checking recorder
1
10%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
2
Position
Φ 0.14A B
CMM
CMM checking records
1
5%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
20
Position
Φ 0.23A B
CMM
CMM checking records
1
5%
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
008
Milling 1
Milling machine
26
Width
3.60+0.26
    -0.22
Q26267--
3.60
Go/NoGo Gage
(0.005mm)
Process checking recorder
1
10%
Measuring instruction paper
Tracing/
Adjustment/
re-checking
Production/ Quality
22
Length
9.70+0.23
NQ-020-67
Depth gauge
0.01/30
Process checking recorder
reaction plan
1
10%
Measuring instruction paper
Tracing/
Adjustment/
re-checking
Production/ Quality
009
Milling 2
Milling machine
28
Width
9
24.00+0.05
    -0.09
NQ-030-67
Micron Gauge 0.001/0-25
Process checking recorder
1
40%
Measuring instruction paper
Tracing/
Adjustment/
re-checking
Production/ Quality
29
Position
Φ 0.14A B
CMM
CMM checking records
1
5%
Measuring instruction paper
Tracing/
Adjustment/
re-checking
Production/ Quality
010
Milling 3
Milling machine
14
Width
8.75+0.07
    -0.11
NQ-010-67
Caliper
0.01/0-125
Process checking recorder
1
10%
Measuring instruction paper
Tracing/
Adjustment/
re-checking
Production/ Quality
15
Position
Φ 0.14A B C
CMM
CMM checking records
5%
Measuring instruction paper
Tracing/
Adjustment/
re-checking
Production/ Quality
011
Removing burr
no burr
by eye
Process checking records
1
100%
Measuring instruction paper
Separate /
reject
Production/ Quality
012
Inspection
Dimensions and surface status audit
All above dimensions
Sane as above
Process checking records
1
20%
Measuring instruction paper
Tracing/
Adjustment/
re-checking
Production/ Quality
013
Zinc and Chromate  plating
Zinc Plated,
trivalent chromium,
seal
≥8μm  Yellow
No peeling Per Ford Spec.
WSS-M21P17-B1
24 hrs/72 hrs Salt Spray test
Coating Thickness Testing Apparatus
741-0539
Salt spray test machine
589-0168
Process checking records
1
3 per shift
Measuring instruction paper
Tracing/
Adjustment
/re-checking
Production/ Quality
014
Inspection
1-
29
Final dimensions
￠25.75±0.08;
16.85±0.08;
18.85±0.15; ￠4.46±0.05;
3.12±0.15;
11.38±0.15;
￠20.10+0.04;
24.00±0.08;
and other dimensions
final checking records
1
10%
Measuring instruction paper
Tracing/
Adjustment/
re-checking
Production/ Quality
015
Packing
Surface condition     
no rust, no injury
by eye
Process checking records
1
100%
Measuring instruction paper
Separate /
reject
Production/ Quality
  denotes important dimensions, totally 8  important dimensions for the part, please refer to the file ”critical characteristics identification”

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