外文原文:
The Analysis of Cavitation Problems in the Axial Piston Pump
shu Wang
Eaton Corporation,
14615 Lone Oak Road,
Eden Prairie, MN 55344
This paper discusses and analyzes the control volume of a piston bore constrained by the valve plate in axial piston pumps. The vacuum within the piston bore caused by the rise volume needs to be compensated by the flow; otherwise, the low pressure may cause the cavitations and aerations. In the research, the valve plate geometry can be optimized by some analytical limitations to prevent the piston pressure below the vapor pressure. The limitations provide the design guide of the timings and overlap areas between valve plate p
orts and barrel kidneys to consider the cavitations and aerations. _DOI: 10.1115/1.4002058_
Keywords: cavitation , optimization, valve plate, pressure undershoots
1 Introduction
In hydrostatic machines, cavitations mean that cavities or bubbles form in the hydraulic liquid at the low pressure and collapse at the high pressure region, which causes noise, vibration, and less efficiency.
Cavitations are undesirable in the pump since the shock waves formed by collapsed may be strong enough to damage components. The hydraulic fluid will vaporize when its pressure becomes too low or when the temperature is too high. In practice, a number of approaches are mostly used to deal with the problems: (1) raise the liquid level in the tank, (2) pressurize the tank, (3) booster the inlet pressure of the pump,
(4) lower the pumping fluid temperature, and (5) design deliberately the pump itself.
Many research efforts have been made on cavitation phenomena in hydraulic machine designs. The cavitation is classified into two types in piston pumps: trapping phenomenon related one (which can be prevented by the proper design of the valve plate) and the one observed on the layers after the contraction or enlargement of flow passages (caused by rotating group designs) in Ref. (1). The relationship between the cavitation and the measured cylinder pressure is addressed in this study. Edge and Darling (2) reported an experimental study of the cylinder pressure within an axial piston pump. The inclusion of fluid momentum effects and cavitations within the cylinder bore are predicted at both high
speed and high load conditions. Another study in Ref. (3) provides an overview of hydraulic fluid impacting on the inlet condition and cavitation potential. It indicates that physical properties (such as vapor pressure, viscosity, density, and bulk modulus) are vital to properly evaluate the effects on lubrication and cavitation. A homogeneous cavitation model based on the thermodynamic properties of the liquid and steam is used to understand the basic physical phenomena of mass flow reduction and wave motion influences in the hydraulic tools and injection systems (4). Dular et al. (5, 6) developed a
n expert system for monitoring and control of cavitations in hydraulic machines and investigated the possibility of cavitation erosion by using the computational fluid dynamics (CFD) tools. The erosion effects of cavitations have been measured and validated by a simple single hydrofoil configuration in a cavitation tunnel. It is assumed that the severe erosion is often due to the repeated collapse of the traveling vortex generated by a leading edge cavity in Ref. (7). Then, the cavitation erosion intensity may be scaled by a simple set of flow parameters: the
upstream velocity, the Strouhal number, the cavity length, and the pressure. A new cavitation erosion device, called vortex cavitation generator, is introduced to comparatively study various erosion situations (8).
More previous research has been concentrated on the valve plate designs, piston, and pump pressure dynamics that can be associated with cavitations in axial piston pumps. The control volume approach and instantaneous flows (leakage) are profoundly studied in Ref. [9]. Berta et al. [10] used the finite volume concept to develop a mathematical model
in which the effects of port plate relief grooves have been modeled and the gaseous cavitation is considered in a simplified manner. An improved model is proposed in Ref. [11] and validated by experimental results. The model may analyze the cylinder pressure and flow ripples influenced by port plate and relief groove design. Manring compared principal advantages of various valve plate slots (i.e., the slots with constant, linearly varying, and quadratic varying areas) in axial piston pumps [12]. Four different numerical models are focused on the characteristics of hydraulic fluid, and cavitations are taken into account in different ways to
assist the reduction in flow oscillations [13].
The experiences of piston pump developments show that the optimization of the cavitations/aerations shall include the following issues: occurring cavitation and air release, pump acoustics caused by the induced noises, maximal amplitudes of pressure fluctuations, rotational torque progression, etc. However, the aim of this study is to modify the valve plate design to prevent cavitation erosions caused by collapsing steam or air bu
bbles on the walls of axial pump components. In contrast to literature studies, design翻译the research focuses on the development of analytical relationship between the valve plate geometrics and cavitations. The optimization method is applied to analyze the pressure undershoots compared with the saturated vapor pressure within the piston bore.
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