Supplier Name:Date:Expectation: Supplier Site Code:Supplier Self assessment (Y/N):Manufacturing Requirements: Supplier Location:STA Site / PD  Engineer Name:Comments / Evidence: Supplier Contact Name:STA Site / PD  Engineer Phone #:Action Plan Supplier Contact Phone:STA Site / PD  Engineer Email:
Supplier Contact email:STA / PD Technical Specialist:
Commodity/Program(s):
Process过程Expectation
期望Status
状态
Manufacturing Requirement/Control method
制造要求/控制方法
Comments
评审记录/意见
Action Plan
行动计划
Responsible
负责人
Due Date
截止日期
Start Date
开始日期
Completed
Date
完成日期
Production Facility -
personel
生产设施-人员CQI12 Special Process - Coating System Assesment is done for
any applicable organic coating process
CQI12特殊工艺-对任何适用的有机涂层工艺进行涂层系统评估
G Team/Person is defined and working on regular CQI12 incl. all applicable CQI 12 Process Tables updates acc. to customer requirements
定义团队/人员，并根据客户要求定期进行CQI12工作，包括所有适用的CQI 12流程表更新
Supplier has appropriate traceability system throughout the
production process
供应商在整个生产过程中具有适当的可追溯性系统
Y Traceability by Lot/Production batch is required.
需要按批次/生产批次进行追溯。
Y1) All production gauges must have calibration stickers and follow published schedule and/or control plan.
1）所有生产量具/量表必须贴有校准标签，并遵循已发布的计划和/或控制计划。
G2) Ensure back up measurement equipment / gauges are in place when production equipment is in calibration.
2）在校准生产设备时，确保备用测量设备/仪表就位。
R3) All production gauges and inspection equipment must have acceptable measurement system analysis (MSA) results.
3）所有生产量具和检验设备必须具有可接受的测量系统分析（MSA）结果。
Coating 涂层General FORD coating and plating requirements for surface
finishes are known and available
已知并获得FORD通用的 涂层和电镀的要求
1) WX 100 (Finish Specification  with Active finishes list) is available at the fastener supplier site and all sub-tier plating or coating sites - contains
requirements that apply to all finishes (AIAG CQI-11 or 12); for each finish, WX 100 lists the material specification and the approved material
1） WX 100（带有活性表面处理规范）可在紧固件供应商现场和所有次级电镀或涂层现场获得-包含适用于所有表面涂覆的要求（AIAG CQI-11
或12）；对于每种表面涂覆，WX 100列出了材料规格和批准的材料
2) The material specifications WSS-M21P37-A1/S439; WSS-M21P37-A1/S442; WSS-M21P51-A2/S450 contain the full list of requirements for
the finish and are available at the fastener supplier site (defined by site code) and all sub-tier plating or coating sites
2）材料规范WSS-M21P37-A1/S439；WSS-M21P37-A1/S442；WSS-M21P51-A2/S450包含饰面要求的完整列表，可在紧固件供应商现场
（由现场代码定义）和所有次级电镀或涂层分包方现场获得
S439/442 - Dip spin
coating
S439/442-浸渍旋涂Supplier has to ensure that prior to coating, part is clean.
供应商必须确保涂装前零件清洁。
Prior to coating, parts shall be free of oil, scale and similar foreign materials as per WSS-M21P37-A1/WSS-M21P42-A3 section 3.3.2.
Coating/Plating supplier shall have documented evaluation method in place.
根据WSS-M21P37-A1/WSS-M21P42-A3第3.3.2节，涂装前，零件应无油、水垢和类似异物。
涂层/电镀供应商应制定书面评估方法。
对于表面光洁度S439-对于必须进行碱性清洁和磷酸锌处理的零件，必须遵守以下工艺：
1）水/化学清洗-根据化学品供应商的建议控制碱性和酸性清洗剂的化学浓度和温度。
2）磷酸锌-根据AIAG CQI-12工艺表C控制转化涂层，目视检查磷酸盐的均匀性、油或其他缺陷。
每4小时用硫酸铜或表面张力油墨检查清洁度。
对于硫酸铜溶液，在浸泡几秒钟后去除，任何未涂覆的区域都未正确清洁。
For surface finish S439 - For parts which must be degreased and mechanically cleaned (shot blast), following processes must comply with:
3) Mechanical/Shot Blast Cleaning - Control shot size/type, dwell time and blasting force for each part number
Process control methods for mechanical/shot blast cleaning shall conform to CQI12 Process Table B.
Check Cleanliness every 4 hours with copper sulfate or surface tension ink.
For copper sulfate solution, after a few seconds of immersion followed by removal, any areas not coa
ted have not been properly cleaned.
对于表面光洁度S439-对于必须脱脂和机械清洁（喷丸）的零件，必须遵守以下工艺：
3）机械/喷丸清理-控制每个零件号的喷丸尺寸/类型、停留时间和喷砂力
机械/喷丸清理的工艺控制方法应符合CQI12工艺表B。
每4小时用硫酸铜或表面张力油墨检查清洁度。
对于硫酸铜溶液，在浸泡几秒钟后去除，任何未涂覆的区域都未正确清洁
对于表面光洁度S442-主要清洁工艺包括涂层重量为3.2-7.5 g/m^2的细粒磷酸锌或碱性清洁和机械除垢（喷丸）。
以下流程必须符合：
1）水/化学清洗
根据化学品供应商的建议控制碱性和酸性清洁剂的化学浓度和温度。
2）磷酸锌：根据AIAG CQI-12工艺表C控制转化涂层。目视检查磷酸盐的均匀性、油或其他缺陷。
3）机械/喷丸清理：
控制每个零件号的喷丸尺寸/类型、停留时间和爆破力
机械/喷丸清理的工艺控制方法应符合CQI12工艺表B。
每4小时用硫酸铜或表面张力油墨检查清洁度。
对于硫酸铜溶液，在浸泡几秒钟后去除，任何未涂覆的区域都未正确清洁。
Basecoat, Topcoat and Total thickness has to be measured and
recorded separately if applicable
底涂、面涂和总厚度必须单独测量和记录（如适用）
As per Ford Material Perf. Spec. WSS-M21P37-A1 section 3.4.1,
S439 Basecoat thickness must  be - 7 μm min.
Basecoat thickness must be measured using thickness instrument.
Process capability for thickness must be established.
Measurement frequency must be defined in Control plan.
Ford requires at least 5 pcs per batch/lot and/or 5 pcs per shift for each coating line.
S439 Topcoat thickness must be - 5 μm min
Measure Total coating thickness on flat surface using thickness instrument or calibrated X-ray fluorescence spectroscopy.
Process capability for thickness must be established.
Measurement frequency must be defined in Control plan.
Ford requires at least 5 pcs per batch/lot and/or 5 pcs per shift for each coating line.
根据福特材料性能规范WSS-M21P37-A1第3.4.1节，
S439底漆厚度必须至少为-7μm。
必须使用测厚仪测量底漆厚度。
必须建立厚度的工艺能力。
测量频率必须在控制计划中定义。
福特要求每批/批次至少5件和/或每班5件。
S439面漆厚度必须至少为-5μm
使用测厚仪或校准的X射线荧光光谱法测量平坦表面上的总涂层厚度。
必须建立厚度的工艺能力。
测量频率必须在控制计划中定义。
福特要求每批/批次至少5件和/或每班5件
As per Ford Material Perf. Spec.WSS-M21P42-A3 section 3.4.1
S442: Basecoat thickness must be - 7 μm min
Basecoat thickness must be measured using thickness instrument.
Process capability for thickness must be established.
Measurement frequency must be defined in Control plan.
Ford requires at least 5 pcs per batch/lot and/or 5 pcs per shift for each coating line.
S442: Topcoat thickness must be - 2 μm min
Measure Total coating  thickness on flat surface using thickness instrument or calibrated X-ray fluorescence spectroscopy.
Process capability for thickness must be established.
Measurement frequency must be defined in Control plan.
Ford requires at least 5 pcs per batch/lot and/or 5 pcs per shift for each coating line.
根据福特材料性能规范WSS-M21P42-A3第3.4.1节
S442：底漆厚度必须至少为-7μm
必须使用测厚仪测量底漆厚度。
必须建立厚度的工艺能力。
测量频率必须在控制计划中定义。
福特要求每批/批次至少5件和/或每班5件。
S442：面漆厚度必须至少为-2μm
使用测厚仪或校准的X射线荧光光谱法测量平坦表面上的总涂层厚度。
必须建立厚度的工艺能力。
测量频率必须在控制计划中定义。
福特要求每批/批次至少5件和/或每班5件
Basecoat is applied and cured then Topcoat is applied and cured.
先涂底漆并固化，然后涂面漆并固化。
Supplier has a control method in place to ensure that there´s application of Basecoat and curing first, than application of Topcoat and curing
afterwards.
供应商有适当的控制方法，以确保先涂底漆并固化，然后再涂面漆并固化。
Supplier has to ensure that required oven curing temperatures are
location cleanedmaintained within specified tolerance.
供应商必须确保所需的烘箱固化温度保持在规定的公差范围内。
As per Ford Material Perf. Spec. WSS-M21P37-A1/WSS-M21P42-A3  section 3.3.3
S439: Typical cure temps 245-255°C (Basecoat), 200-220°C  (Topcoat)
S442: Typical cure temps 200-260°C (Basecoat), 180-200°C  (Topcoat)
根据福特材料性能规范WSS-M21P37-A1/WSS-M21P42-A3第3.3.3节
S439：典型固化温度245-255°C（底漆），200-220°C（面漆）
S442：典型固化温度200-260°C（底漆），180-200°C（面漆）
Oven time and temperature must be proven to achieve the
required part temperature by Temperature Uniformity Surveys
(TUS). The required part temperature is determined by the
chemical suppliers recommended cure window.
必须通过温度均匀性测量（TUS）证明烘箱时间和温度达到要求
的零件温度。所需的零件温度和时间依照涂料供应商的推荐来确
定。
Supplier has technical data sheets available listing the recommended cure window temperature from all coating or plating chemical suppliers.
供应商有技术数据表，列出了所有涂层或电镀化学品供应商推荐的固化时间和温度。
S450 - Electroplate
coating spinS450-电镀涂层Supplier has to ensure that prior to coating, part is clean.
供应商必须确保涂装前零件清洁。
Prior to coating, the substrate shall be free of oil, dirt and similar foreign materials as per Ford Material Perf. Spec. WSS-M21P51-A2 section
3.3.2.
Coating/Plating supplier shall have documented evaluation method in place.
涂层前，根据福特材料性能规范WSS-M21P51-A2第3.3.2节，基底应无油、污垢和类似异物。
涂层/电镀供应商应制定书面评估方法。
For surface finish S450, Parts must be 1) alkaline or acid cleaned or 2) mechanical/shot blast cleaned, following processes to comply with:
1) Aqueous/Chemical Cleaning - Control chemical concentration and temperature of alkaline and acid cleaner per chemical supplier
recommendations.
2) Mechanical/Shot Blast Cleaning - Control shot size/type, dwell time and blasting force for each part number
Check Cleanliness every 4 hours with copper sulfate or surface tension ink.
For copper sulfate solution, after a few seconds of immersion followed by removal, any areas not coated have not been properly cleaned.
对于表面光洁度S450，零件必须1）进行碱性或酸性清洁，或2）进行机械/喷丸清洁，符合以下工艺：
1）水/化学清洗-根据化学品供应商的建议控制碱性和酸性清洗剂的化学浓度和温度。
2）机械/喷丸清理-控制每个零件号的喷丸尺寸/类型、停留时间和喷砂力
每4小时用硫酸铜或表面张力油墨检查清洁度。
对于硫酸铜溶液，在浸泡几秒钟后去除，任何未涂覆的区域都未正确清洁。
Supplier has to ensure that Plating composition is acc. to Ford
Material Perf. Spec. WSS-M21P51-A2
供应商必须确保镀层成分符合福特材料性能规范WSS-M21P51-
A2
As per Ford Material Perf. Spec. WSS-M21P51-A2 section 3.5.1
Base alkaline Zn-Ni plating shall have 12-17% Ni after passivate.
Ni content measured prior to passivate will be 0.5-2% lower.
Plating shall be uniform, homogeneous Zn-Ni alloy throughout.
Use of zinc strike not permitted.
Measure after passivate using calibrated X-ray fluorescence spectrometers.
Ford requires at least 5 pcs per batch/lot and/or 5 pcs per shift for each coating line.
Control plan must include Thickness and Composition measurements and should be collected at the same time on the same part.
根据福特材料性能规范WSS-M21P51-A2第3.5.1节
钝化后，碱性锌镍镀层的镍含量应为12-17%。
钝化前测得的镍含量将降低0.5-2%。
镀层应为均匀、均匀的锌镍合金。
不允许使用锌击。
钝化后使用校准的X射线荧光光谱仪进行测量。
福特要求每批/批次至少5件和/或每班5件。
控制计划必须包括厚度和成分测量值，并且应同时收集同一零件上的测量值。
Supplier has to ensure that Plating thickness is acc. to Ford
Material Perf. Spec. WSS-M21P51-A2
供应商必须确保镀层厚度符合福特材料性能规范WSS-M21P51-
A2
Measure Electroplate plating thickness of Zn-Ni layer on flat surface supported by metallographic screening per ASTM B487, to the following
specified tolerances:
1. Electroplate Zn-Ni layer shall have 8-14 μm coating thickness
2. Passivate layer must be present; thickness will be > 50 nm & < 500 nm
3. Sealer must be present;  thickness will be > 0.5 μm & < 2 μm
根据ASTM B487，测量由金相筛选支撑的平坦表面上Zn-Ni层的电镀厚度，达到以下规定公差：
1.电镀Zn-Ni层的涂层厚度应为8-14μm
2.必须有钝化层；厚度将大于50 nm且小于500 nm
3.必须有密封剂；厚度将大于0.5μm且小于2μm
Supplier has documented part sampling or each part number.
供应商已记录零件取样或每个零件编号。
Ford requires at least 5 pcs per batch/lot and/or 5 pcs per shift for each coating line, in order to establish process capability.
Process capability for thickness must be established.
Measurement frequency must be defined in Control plan.
福特要求每批/批次至少5件和/或每班5件，以建立工艺能力。
必须建立厚度的工艺能力。
测量频率必须在控制计划中定义。
All Mfg. Requirements shall have documented evidence listed.
Checklist - S439/S442/S450 Fastener finishes  检查表-S439/S442/S450紧固件表面涂覆
Supplier must list evidence to support each expectation.
The Manufacturing Requirements listed below are not to be
Production Quality
Systems
生产质量体系
Supplier has a documented gauge and test / measurement
equipment calibration schedule.
供应商有记录的仪表和测试/测量设备校准计划。
Action plan, Responsible and Due Date required for all yellow and

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