目录content
1 车辆维修安全注意事项Truck mantenance safty precautions (3)
2 电动托盘类叉车配置介绍Electric pallet truck models introduction (5)
2.1 托盘搬运车Electric pallet truck (5)
2.2 托盘堆垛车Electric stacker (5)
2.3 平衡重式托盘堆垛车Counter balance stacker (5)
3 主要部件介绍Main components introduction (6)
3.1 转向控制器Turning controller (6)
3.2 驱动控制器Driving controller (9)
3.3 仪表Power meter (12)
3.4 操纵手柄Operation handle (14)
4 电气原理图Electrical diagrams (16)
4.1 托盘堆垛车电气原理图Diagram of electric pallet truck (16)
4.2 托盘搬运车电气原理图Diagram of electric stacker (17)
4.3 托盘搬运车DC电机电气原理图Diagram of DC electric stacker (18)
5 车辆故障代码读取Read trouble shooting code (19)
5.1 转向系统故障代码读取Trouble shooting code of turning system (19)
5.2 驱动系统故障代码读取Trouble shooting code of driving system (19)
6 故障代码表Trouble shooting chart (19)
6.1 转向系统故障代码表Trouble shooting chart of turning system (20)
6.2 交流驱动系统故障代码Trouble shooting of AC controller (Curtis1230) 21
6.3 直流驱动系统故障代码Trouble shooting of DC controller (Curtis1243) 22
7 车辆故障排除Trouble shooting (23)
7.1 转向系统故障排除Turning system trouble shooting (23)
7.2 交流驱动系统故障排除AC driving system trouble shooting (28)
7.3 起重系统故障排除Lifting system trouble shooting (33)
8 CURTIS手持单元Curtis programmer (36)
8.1 CURTIS手持单元介绍Introduction of Curtis programmer (36)
8.2 CURTIS手持单元操作Operating instruction of Curtis programmer 37
9 充电器Charger (38)
9.1 充电器介绍Introduction of charger (38)
9.2 充电器操作Operation of charger (38)
9.3 充电器工作原理How the charger works (39)
9.4 充电器常见故障Charger common faults (39)
9.5 充电器电路图Diagram of charger (40)
9.6 充电器检修Charger maintenance (41)
10 车辆必要的定期维护Necessary regular maintenance of the truck (44)
10.1 车辆的日常清洁Truck daily clean (44)
10.2 重要电气部件维护Important electric components maintenance (44)
1 车辆维修安全注意事项
Truck maintenance safety precautions
●车辆维修必须是专业人员
车辆维修人员需要经过电动叉车专业知识培训，未经过培训的人员，请不要
擅自维修车辆，防止造成人员伤害和车辆的损坏。
Service people should under professional training, those who without training are not allowed to maintain the trucks in case of an accident on people or trucks.
●带电维修时，请将车辆驱动轮悬空
带电检测电器故障时，请将车辆驱动轮垫起，使其离开地面，以避免造成人
员意外损伤。
Hang up the driving wheel from the ground when testing electric components faults with power supply, to avoid any accidents of people.
●使用正确电压等级的蓄电池
电瓶额定电压和控制器上所标的电压值一定要相同。
注意：电瓶电压要和控制器的额定电压保持一致，过高的电瓶电压会烧掉
功率单元，过低的电压会阻止逻辑单元操作。
Battery rated voltage should be as same as the voltage marked on the controller.
Over rated battery voltage will burn out the power units, and too low voltage will stop logic units working.
●断开蓄电池和车辆的连接
在需要对电气系统元器件进行维修和更换时，请先断开蓄电池与车辆的连
接，避免短路时产生的大电流，对维修人员造成伤害。
Please unplug the battery and truck when maintain or replace the electric components to avoid any accident causing by large current of shorted circuits.
●不能随意拆卸部件
在没有弄懂原理的情况下，不得随意拆卸电器元件，以免人为损坏电器，造
成人为电路故障或使故障范围扩大。
Shall not be demolished at any electric components in the case of unknown reason, to avoid components defect or circuit fault or fault enlarges.
●车辆禁止在雨天作业
不得在下雨时露天使用车辆，以免雨水渗入车辆内部，致使电路绝缘电阻下
降，甚至短路而损坏电器。
Shall not operate the truck in rainy day outside, to avoid rain water fall into the truck and causing decrease of the circuit resistance or even short circuit and making components defective.
●禁止用水冲洗车辆
在日常维护、保养时，除蓄电池外，车辆及其它部件严禁用水或液体冲刷，
以免损坏电器。
When maintain the truck, except battery, shall not wash the truck or components by water or other liquid in case of defective.
2 电动托盘类叉车配置介绍
Electric pallet truck models introduction 2.1 托盘搬运车Electric pallet truck
序号item
车型
model
驱动控制器
Driving
controller
转向控制器
Turning
controller
驱动电机
Driving
motor
转向电机
Turning
motor
起升电机
Lifting
motor
1 WP60-13 CURIS 1243
24V/200A
NA
DC
0.63KW
NA
DC
0.8KW
2 WP15-20 CURIS 1230
24V/200A
LIFTSTAR
24V/ 25A
AC
1.5KW
DC
0.15KW
DC
2KW
3 WP46-25 CURIS 1230
24V/200A
LIFTSTAR
service fault24V/ 25A
AC
1.5KW
DC
0.15KW
DC
2KW
2.2 托盘堆垛车Electric stacker
序号item
车型
model
驱动控制器
Driving
controller
转向控制器
Turning
controller
驱动电机
Driving
motor
转向电机
Turning
motor
起升电机
Lifting
motor
1 WS03-1
2 CURIS 1243
24V/200A
LIFTSTAR
24V/ 25A
DC
0.63KW
DC
0.15KW
DC
3KW
2 WS93-14 CURIS 1230
24V/200A
LIFTSTAR
24V/ 25A
AC
1.5KW
DC
0.15KW
DC
3KW
3 WS92-1
4 CURIS 1230
24V/200A
LIFTSTAR
24V/ 25A
AC
1.5KW
DC
0.15KW
DC
3KW
4 WS93-16 CURIS 1230
24V/200A
LIFTSTAR
24V/ 25A
AC
1.5KW
DC
0.15KW
DC
3KW
5 WS92-1
6 CURIS 1230
24V/200A
LIFTSTAR
24V/ 25A
AC
1.5KW
DC
0.15KW
DC
3KW
6 WS95-16 CURIS 1230
24V/200A
LIFTSTAR
24V/ 25A
AC
1.5KW
DC
0.15KW
DC
3KW
7 WS96-16 CURIS 1230
24V/200A
LIFTSTAR
24V/ 25A
AC
1.5KW
DC
0.15KW
DC
3KW
2.3 平衡重式托盘堆垛车Electric counter balance stacker
序号item
车型
model
驱动控制器
Driving
controller
转向控制器
Turning
controller
驱动电机
Driving
motor
转向电机
Turning
motor
起升电机
Lifting
motor
1 CDD12-970 CURIS 1230
24V/200A
力达
24V/ 25A
AC
1.5KW
DC
0.15KW
DC
3KW

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