外文翻译
英文原文
Belt Conveying Systems Development of driving system
          Among the methods of material conveying employedbelt conveyors play a very important part in  the reliable carrying of material over long distances at competitive costConveyor systems have become larger and more complex and drive systems have also been going through a process of evolution and will continue to do soNowadaysbigger belts require more power and have brought the need for larger individual drives as well as multiple drives such as 3 drives of 750 kW for one belt(this is the case for the conveyor drives in Chengzhuang Mine)The ability to control drive acceleration torque is critical to belt conveyors’ performanceAn efficient drive system should be able to provide smoothsoft starts while maintaining belt tensions within the specified safe limitsFor load sharing on multiple drivestorque and speed control are also important considerations in the drive system’s design. Due to the advances in conveyor drive control technologyat present ma
ny more reliableCost-effective and performance-driven conveyor drive systems covering a wide range of power are available for customers’ choices[1].
1  Analysis on conveyor drive technologies
11 Direct drives
Full-voltage startersWith a full-voltage starter designthe conveyor head shaft is direct-coupled to the motor through the gear driveDirect full-voltage starters are adequate for relatively low-power, simple-profile conveyorsWith direct fu11-voltage startersno control is provided for various conveyor loads anddepending on the ratio between fu11- and no-1oad power requirementsempty starting times can be three or four times faster than full loadThe maintenance-free starting system is simplelow-cost and very reliableHowever, they cannot control starting torque and maximum stall torquethereforethey are limited to the low-power, simple-profile conveyor belt drives
Reduced-voltage startersAs conveyor power requirements increasecontrolling the appl
ied motor torque during the acceleration period becomes increasingly importantBecause motor torque 1s a function of voltagemotor voltage must be controlledThis can be achieved through reduced-voltage starters by employing a silicon controlled rectifier(SCR)profile中文翻译A common starting method with SCR reduced-voltage starters is to apply low voltage initially to take up conveyor belt slackand then to apply a timed linear ramp up to full voltage and belt speedHowever, this starting method will not produce constant conveyor belt accelerationWhen acceleration is complete.the SCRs, which control the applied voltage to the electric motor are locked in full conduction, providing fu11-line voltage to the motorMotors with higher torque and pullup torquecan provide better starting torque when combined with the SCR starters, which are available in sizes up to 750 KW.
Wound rotor induction motorsWound rotor induction motors are connected directly to the drive system reducer and are a modified configuration of a standard AC induction motorBy inserting resistance in series with the motor’s rotor windingsthe modified motor control system controls motor torqueFor conveyor startingresistance is placed in series
with the rotor for low initial torqueAs the conveyor acceleratesthe resistance is reduced slowly to maintain a constant acceleration torqueOn multiple-drive systemsan external slip resistor may be left in series with the rotor windings to aid in load sharingThe motor systems have a relatively simple designHowever, the control systems for these can be highly complexbecause they are based on computer control of the resistance switchingTodaythe majority of control systems are custom designed to meet a conveyor system’s particular specificationsWound rotor motors are appropriate for systems requiring more than 400 kW
DC motorDC motorsavailable from a fraction of thousands of kW are designed to deliver constant torque below base speed and constant kW above base speed to the maximum allowable revolutions per minute(r/min)with the majority of conveyor drives, a DC shunt wound motor is usedWherein the motor’s rotating armature is connected externallyThe most common technology for controlling DC drives is a SCR device which allows for continual variable-speed operationThe DC drive system is mechanically simple, but can include complex custom-designed electronics to monitor and control the co
mplete systemThis system option is expensive in comparison to other soft-start systemsbut it is a reliable, cost-effective drive in applications in which torque,1oad sharing and variable speed are primary considerationsDC motors generally are used with higher-power conveyorsincluding complex profile conveyors with multiple-drive systemsbooster tripper systems needing belt tension control and conveyors requiring a wide variable-speed range
1.2 Hydrokinetic coupling
Hydrokinetic couplingscommonly referred to as fluid couplingsare composed of three basic elements; the driven impeller, which acts as a centrifugal pumpthe driving hydraulic turbine known as the runner and a casing that encloses the two power componentsHydraulic fluid is pumped from the driven impeller to the driving runner, producing torque at the driven shaftBecause circulating hydraulic fluid produces the torque and speedno mechanical connection is required between the driving and driven shaftsThe power produced by this coupling is based on the circulated fluid’s amount and density and the torq
ue in proportion to input speedBecause the pumping action within the fluid coupling depends on centrifugal forcesthe output speed is less than the input speedReferred to as slipthis normally is between l% and 3%.Basic hydrokinetic couplings are available in configurations from fractional to several thousand kW

版权声明:本站内容均来自互联网,仅供演示用,请勿用于商业和其他非法用途。如果侵犯了您的权益请与我们联系QQ:729038198,我们将在24小时内删除。