Project maturity
check
Phases Process responsibility
Key milestones
Product  maturity
check
FMEA
Financial risk
checks
Lessons learned Time line  [month]  10)
Product status
Project Life Cycle
ALH/PM edition 14  17.04.2018
Test level LED PCBA
Activities
Industrialisation  / Process tuning
Concept  Launch  Ramp Up
Development
Project Buy-in
Release for  Development
Release for  Industrialisation
Release for  Launch
Release for
SOP
Project  Buy -off
Offer      Plant  (QM)
Industrialisation / Process build
Project management
Sales
Kick off mtg.
1st  off tool parts Product concept feasibility study  SOP
Product
validation end
Concept rel.
B1 = Lighting samples  B2 = Soft tool samples  (styling, dimensional)
Tool production
Valid. & tuning
Tool concept
Product  and process concept  design Product and process detailed
development
Product validation Process validation
Tools & equipment production
Serial production
Validation & tuning
Assembly line production
Proto A
Proto B
Proto C0
Proto D1
Serial product
Customer releases
Operators training
G r a i n i n g  3r d  l o o p
2n d  l o o p
1s t  l o o p
FRC G6
FRC G5
Feasibility  report
QRC 0 QRC 1
QRC 2 QRC 3
AL
SOP
Process  appr.
Assy. line  installed
Tool Transfer
Component
appr.
Status 2
11)
Develop. rel.
ID Coversh.  appr.
Status 1
FMEA 1) interface  Concept rel.
D2C
12)
Pre Initiative meet.
Go to  steel
Initiative meet.
FRC G7
Customer  Award
Tool supplier RFQ
samples for product appr.
components of series
tools,
made in sample shop
ID Coversh.  issue
Suppliers Award.
Kick-off EE.
PCBA supplier  RFQ
validation verificationPCBA
Supplier nom. A samples
B samples
C0 samples
Serial product
C1 samples
Proto C1
components of optimisation loops, produced on  not released assy.line
FMEA  4) product
FMEA  4) process MM  Initiative appr.
Legend:
AL milestones  AL- Design milestones  Customer milestones
15)
Low run
rel. - release mtg. - meeting appr. - approval avbl. - available
Product  appr.
1  Mouldflow
8)
2  Mouldflow
9)
8)  Moldflow analysis done by designer after Status 1 (if applicable)
9)  Moldflow analysis done by final tool supplier
10) Timing indicated  in diagram, is average lead-time reference 11) Verification of  product design & process design 12) Optional valid for strategy project
13)
EEM/EPM checklist must be updated at the end of each WCM step
14) Validation of Process and Product in definive / final configuration
Financial milestones  Tools milestones
FMEA 3) product
FMEA 3) process Styling samples (rapid prototyping)
Assembly line concept  FMEA  5) product
FMEA  5) process
LED  modules C-samp.
Supplier. spec.
Suppliers RFQ
R@R 3
R@R 2
R@R 1
15)
RQA
SE partner def.
12)
FMEA 2) product
FMEA 2) process  1) FMEA Product  Interface - interface with Customer ( optional) 2) FMEA start
3) FMEA creation + report 4) FMEA file update  5) FMEA update + report
6) Revision of LL predecessor done by Offer team
7) Revision of LL predecessor done by project team
G0
G2
(PA0)
G3
(PA1)
G4
G5
(PA2)
G6
(PA3)
G7
(PDR)
S t a r t  U P
G1
(PR)
Charter rel. Baseline appr.
RFQ
kick off
Concept  verification Development  verification (DV1)
Product  validation
(DV2) Process  validation
(PV)14)
Proto D0
of released components, produced on tech. released
Mass
production  Handover mtg.  C0 delivery
D0 delivery
Project Execution
start
Release for  C0  delivery
LL Project revision FR
FRC G4
FRC G2
LL 6) predecessor
offer
LL 7)
predecessor
LL Project revision LL Project revision
Phase 1 Step 1 Step 2
S1
Step 3
Phase 2 Step 2 Phase 3 Step 4
Step 5 Step 6
Step 7
Step 4
Step 3 Step 5
Step 6
Step 7
Phase 4
D2C 12)
WCM EEM Ref. WPI
WCE DS Ref.
13) FRC G1
FRC INI
-3 -2 -1    1    2    3    4    5    6 7
8 9 10 11 12 13 14 15 16 21 22 23 24 25 26
27 28 29 30
17 18 19 20    D samples A-
Samples EE avbl.
Status 1 EE B- Samples EE avbl. Pre-
select. Supp.
EE.
Status 2 EE
Award Supp. EE
C0- Samples
EE avbl.
C1- Samples EE avbl.
Val. EE finished
PPAP
Supp.EE  release
D-
Samples EE avbl.
SOP Supp. EE  V e r i f i c a t i o n
D e s i g n
P r o d u c t i o n
V e r i f i c a t i o n
D e s i g n
P r o d u c t i o n
V a l i d a t i o n
R e l e a s e
P r o d u c t i o n
P r o d u c t i o n
D e s i g n
D e s i g n
P r o d u c t i o n
V e r i f i c a t i o n

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