Bondstrand® 2000M/7000M
Glassfiber Reinforced Epoxy
(GRE) pipe systems for
marine service
with external pressure requirements
In 1993, IMO (International Maritime Organisation) issued a resolution (A.18/Res. 753)
covering acceptance criteria for assuring ship safety. Major certifying bodies have adopted
and implemented these Guidelines in their respective Rules and Regulations for the
Classification of Ships.
All Bondstrand pipe series used in the marine industry are designed and type-approved
by the below major certifying bodies. (A complete list is available, on request)
● American Bureau of Shipping (ABS), U.S.A.;
● Bureau Veritas, France;
● Det Norske Veritas, Norway;
● Germanischer Lloyd, Germany;
● Lloyd’s Register, United Kingdom;
● Nippon Kaiji Kyokai, Japan;
● Registro Italiano Navale (RINA), Italy;
● United States Coast Guard (USCG), U.S.A..
Maximum operating temperature: up to 121°C.
Pipe diameter: 1-40 inch (25-1000 mm).
Pipe system design for pressure ratings up to 16 bar.
ASTM D-2992 Hydrostatic Design Basis (Procedure B - service factor 0.5);
ASTM D-1599 Safety factor of 4:1. Design criteria for external pressure requirements are
in accordance with IMO regulations.
Bondstrand 2000M
ASTM D-2310 Classification: RTRP-11FW for static hydrostatic design basis; MDA cured.
ASTM D-2310 Classification: RTRP-11FX for static hydrostatic design basis; IPD cured.
Complies with ASTM F-1173 Classification.
Bondstrand 7000M
ASTM D-2310 Classification: RTRP-11AW for static hydrostatic design basis; MDA cured.
ASTM D-2310 Classification: RTRP-11AX for static hydrostatic design basis; IPD cured.
Complies with ASTM F-1173 Classification.
Approvals
Uses and applications
Characteristics
A complete library of Bondstrand pipe and fittings in PDS and PDMS-format is available
on CD-ROM. Please contact Ameron for details.
For specific fire protection requirements, an outher layer of passive fire protection is
available.
For pipe systems without external pressure requirements, please refer to Bondstrand 3400
product data (FP 835) or contact your Ameron representative.
● Ballast ● Portable discharge line
● Chlorination ● Stripping lines
● Draining ● Tankcleaning (salt water)
● Cargo line ● Fire protection mains
● Sanitary service & sewage ● Various other applications
Table of Contents GENERAL DATA
Adhesives (27)
Conversions (28)
Engineering design & installation data (28)
Hydrostatic testing (28)
Important notice (28)
Joining system and configuration (3)
Mechanical properties (4)
Physical properties (4)
Pipe series (3)
Pipe length (4)
Pipe dimensions and weights (7)
Pipe performance .....................................................................................................5-6
Span length (9)
Surge Pressure (28)
Ultimate Collapse Pressures (8)
FITTINGS DATA
Adaptors ...............................................................................................................26-27
Bell mouth (25)
Couplings (22)
( ) Elbows ....................................................................................................................9-11
Expansion coupling (26)
Flanges .................................................................................................................20-22
Joint dimensions Quick-Lock® (8)
Joint dimensions Taper/Taper (8)
Laterals (17)
Nipples (23)
Reducers ..............................................................................................................18-19
Saddles .............................................................................................................17 & 24
Specials (28)
Tees .......................................................................................................................11-16
Pipe series
Pipe
Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand adhesive-bonding systems. MDA (diaminodiphenylmethane) or IPD (isophoronediamine) cured.Fittings
A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings for Bondstrand adhesive-bonding systems. For special fittings, not listed in this product guide, please contact your Ameron representative.
Flanges
Filament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty flanges, hubbed and stub-end flanges for Quick-Lock adhesive bonding systems. Standard flange drilling
patterns as per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5 (> 150 Lb), DIN, ISO and JIS are also availabe.
Bondstrand® 2000M
Glassfiber Reinforced Epoxy (GRE) pipe system; IPD or MDA cured.Standard 0.5 mm internal resin-rich reinforced liner.
Maximum operating temperature: 121°C for MDA cured and 93°C for IPD cured.Maximum pressure rating: 16 bar.Minimum pressure: full vacuum.
External Pressure Requirements: In accordance with IMO Regulations.
Bondstrand® 7000M (* conductive)
Glassfiber Reinforced Epoxy (GRE) pipe system; IPD or MDA cured.
Maximum operating temperature: 121°C for MDA cured and 93°C for IPD cured.Maximum pressure rating: 16 bar.Minimum pressure: full vacuum.
External Pressure Requirements: In accordance with IMO Regulations.
* Conductive
Our conductive pipe systems have been developed to prevent accumulation of potentially dangerous levels of static electrical charges. Pipe, fittings and flanges contain high strength conductive filaments. Together with a conductive adhesive this provides an electrically continuous system.
Description Bondstrand® 2000M
Bondstrand® 7000M
Pipe diameter 1-40 inch
1-40 inch
Joining system Quick-Lock 1-16 inch Quick-Lock 1-16 inch
Taper/Taper 18-40 inch
Taper/Taper 18-40 inch
Liner
*0.5 mm -**Temperature 121°C 121°C Pressure Rating
16 bar
16 bar
* Also available without liner;
** Above 93°C, derate the pressure rating lineairly to 50% at 121°C.
Pipe
25-400 mm (1-16 inch):
Quick-Lock (straight/taper) adhesive joint with integral pipe stop in bell end.End configuration: Integral Quick-Lock bell end x shaved straight spigot.450-1000 mm (18-40 inch): Taper/Taper adhesive joint.
End configuration: Integral Taper bell x shaved taper spigot
Fitting
25-400 mm (1-16 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end.End configuration: Integral Quick-Lock bell ends.450-1000 mm (18-40 inch): Taper/Taper adhesive joint.
End configuration: Integral Taper bell ends.
Flanges
25-1000 mm (1-40 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end.End configuration: Integral Quick-Lock bell end.
Note: * Pipe nipples, saddles and flanged fittings have different end configurations.
Joining system &configuration
Typical mechanical properties Nominal Joining Approximate overall Length*Pipe Size System Europe Plant Asia Plant
[mm] [inch] [m] [m] 25-40 1-1½ Quick-Lock 5.5 3.0 50-125 2-5 Quick-Lock 6.15 5.85/9.0 150 6 Quick-Lock 6.1 5.85/9.0 200 8 Quick-Lock 6.1/11.8 5.85/9.0 250 10 Quick-Lock 6.1/11.8 5.85/11.89 300-400 12-16 Quick-Lock 6.05/11.8 5.85/11.89 450-1000 18-40 Taper/Taper 11.811.89 * Tolerance +/- 50 mm.
Pipe property Units Value Method Thermal conductivity pipe wall W(m.K) .33 Ameron Thermal expansivity (lineair) 10-6 mm/mm °C 18.0 Ameron Flow coefficient Hazen-Williams 150 —Absolute roughness 10-6 m 5.3 —Density kg/m31800 — Specific gravity - 1.8 ASTM D-792
Pipe property IPD cured Units 21°C. 93°C. Method Bi-axial
Ultimate hoop stress at weeping N/mm2300 — ASTM D-1599 Circumferential
Hoop tensile strength N/mm2380 — ASTM D-2290 Hoop tensile modulus N/mm223250 18100 ASTM D-2290 Poisson’s ratio axial/hoop — 0.93 1.04 Ameron Longitudinal
Axial tensile strength N/mm265 50 ASTM D-2105 Axial tensile modulus N/mm210000 7800 ASTM D-2
105 Poisson’s ratio hoop/axial — 0.40 0.45 ASTM D-2105 Axial bending strength — 80 — Ameron Beam
Apparent elastic modulus N/mm29200 7000 ASTM D-2925 Hydrostatic Design Basis
Static N/mm2148* — ASTM D-2992
(Proc. B.)
Pipe property MDA cured Units 21°C. 93°C. Method Bi-axial
Ultimate hoop stress at weeping N/mm2250 — ASTM D-1599 Circumferential
Hoop tensile strength N/mm2220 — ASTM D-2290 Hoop tensile modulus N/mm225200 ASTM D-2290 Poisson’s ratio axial/hoop — 0.65 0.81 Ameron Longitudinal
Axial tensile strength N/mm280 65 ASTM D-2105 Axial tensile modulus N/mm212500 9700 ASTM D-2105 Poisson’s ratio hoop/axial — 0.40 0.44 ASTM D-2105 Axial bending strength — 85 — Ameron Beam
Apparent elastic modulus N/mm212500 8000 ASTM D-2925 Hydrostatic Design Basis
Static N/mm2124* — ASTM D-2992
(Proc. B.) * At 65°C.
Typical physical properties Typical pipe length
.
Typical pipe performance
Bondstrand 2000M (MDA cured) at 21°C.Nominal STIS
Stifness Pipe Pipe Factor Stiffness Size [mm] [inch]
[kN/m 2] [lb.in] [psi]25 1 2079.1 502 1618740 1½ 618.1 502 4812 50 2 350.6 554 2729 80 3 102.2 554 796 100 4 110.8 1281 863125 5 57.7 1281 449 150 6 33.4 1281 260200 8 35.5 3092 276250 10 36.6 6375 285300 12 35.9 10627 280350 14 36.8 13548 286400 16 36.9 20308 287450 18 36.2 28265 282500 20 36.3 38976 283600 24 36.6 67877 285700 28 36.9 121531 288750 30 36.8 148680 286800 32 37.1 182139 289900 36 36.8 256919 2861000
40
37.7
361759
294
Bondstrand 2000M (IPD-cured) at 21°C. Nominal STIS
Stifness Pipe Pipe Factor Stiffness Size [mm] [inch]
[kN/m 2] [lb.in] [psi]25 1 2087.4 504 1625140 1½ 620.6 504 483150 2 352.0 556 2740 80 3 102.6 556 799 100 4 111.3 1286 866125 5 57.9 1286 451150 6 33.5 1286 261200 8 35.6 3104 277250 10 36.8 6400 286300 12 36.1 10669 281350 14 36.9 13602 287400 16 37.1 20389 289450 18 36.3 28378 283500 20 36.5 39130 284600 24 36.6 68147 285700 28 36.9 122013 289750 30 36.8 149270 288800 32 37.1 182862 290900 36 36.8 257939 2881000
40
37.7
363195
295
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