Sample      样件Trial Run
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Production
生产
7.Turning Outside
Diameter车外圆Turning tool 车刀4Outside diameter 外径Rev 转速2500rad/min Φ14.03Projector 投影仪(490127)3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-
002)Inspection report (PIR A01-
Close off / Rework
隔离 / 返工
Chamfer 倒角F进刀量=0.03mm/r  1.4±0.015Projector 投影仪(490127)3pcs/ Machine start up or
Change tool 3只/开机和换
刀
3pcs/3H AQL1.0  C=0
1.Inspection report (PIR A01-
002)
2.SPC control
1.检验报告(报告编号：A01-002)
2.SPC控制
Close off / Rework
隔离 / 返工
5Outside diameter 外径Φ12.6±0.03Projector 投影仪(490127)3pcs/ Machine start up or
Change tool 1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
1Outside diameter 外径Φ16.18 0/-0.04Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up or
Change tool 3只/开机和换
刀
3pcs/3H AQL1.0  C=0
1.Inspection report (PIR A01-
002)
2.SPC control
1.检验报告(报告编号：A01-002)
2.SPC控制
Close off / Rework
隔离 / 返工
25Angle 角度45.6°±5°Projector 投影仪(490127)3pcs/ Machine start up or
Change tool 1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
8.Cutting Groove 割槽Cutting tool 切断刀2Outside diameter 外径Rev 转速2500rad/minФ 14+0.05Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework /Sort
隔离 / 返工/全检
38Roughness 粗糙度F进刀量=0.03mm/r Ra1.6Roughness Tester  粗糙度仪DTS03A3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
11Width宽度  2.2 +0.2/0Height Tester0~30mm(01194)高度规3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
8Length 长度11.8±0.2Projector 投影仪(490127)3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
41Angle 角度3°±1°Projector 投影仪(490127)3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
26Radius圆弧R0.1 +0.1(2X)Projector 投影仪(490127)3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
9.Cutting off 切断
Cutting tool 切断刀17Length 长度Rev 转速2500rad/min
F进刀量=0.03mm/r
23.4±0.1Height Tester0~30mm(01194)高度规
3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
10.Drilling hole 钻孔Drilling tool 钻头22Inside diameter 外径Rev 转速2500rad/minΦ6+0.1Ping gauge 塞规(UGZ-***-0001/UGZ-
***-0001)
3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
36Concentricity 同轴度Φ0.02Concentricity Gage同轴度仪
(19753-A-10P)
3pcs/ Machine start up or
Change tool
3pcs/3H AQL1.0  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
40Roughness 粗糙度F进刀量=0.03mm/r Ra6.3Roughness Tester  粗糙度仪DTS03A3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
14Length 长度9±0.25Projector 投影仪(490127)3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
33Angle 角度118°±3°Contracer轮廓仪(DD-0009)3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
31Chamfer 倒角0.2 +0.2/0.1*45Projector 投影仪(490127)3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
11.Drilling hole 钻孔Drilling tool 钻头Hole diameter 孔径
Rev 转速2500rad/min
F进刀量=0.03mm/r
Φ10Process technice size
过程工艺尺寸
Reset-up
重新调整
12.Boring Hole
镗孔Boring tool 镗刀23Inside diameter 外径Rev 转速3000rad/min
F进刀量=0.02mm/r
Φ8.8±0.1Ping gauge 塞规(UGZ-***-0001/UGZ-
***-0001)
3pcs/ Machine start up or
Change tool
1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
30Chamfer 倒角0.1*45°Projector 投影仪(490127)3pcs/ Machine start up or
Change tool 1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
13highness 高度  2.5+0.2Height Tester0~30mm(01194)高度规3pcs/ Machine start up or
Change tool 1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
12highness 高度  1.2±0.025Height Tester0~30mm(01194)高度规3pcs/ Machine start up or
Change tool 1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
35parallel平行度0.02Dial indicator千分表3pcs/ Machine start up or
Change tool 3pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
reaction tool
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
24Inside diameter 外径Φ13 +0.04Ping gauge 塞规(UGZ-***-0001/UGZ-
***-0001)3pcs/ Machine start up or
Change tool
3pcs/3H AQL1.0  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework / Scrap
隔离 / 返工 / 报废
Turning tool 车刀6Outside diameter 外径Rev 转速2500rad/minΦ14.6+0.1Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up or
Change tool 1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
39Roughness 粗糙度F进刀量=0.03mm/r Ra1.6Roughness Tester  粗糙度仪DTS03A3pcs/ Machine start up or
Change tool 1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
28Chamfer 倒角0.2±0.05*45°Projector 投影仪(490127)3pcs/ Machine start up or
Change tool 1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
9highness 高度  3.8+0.1Height Tester0~30mm(01194)高度规3pcs/ Machine start up or
Change tool 1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
29Chamfer 倒角0.2±0.1*45°Projector 投影仪(490127)3pcs/ Machine start up or
Change tool 1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
7highness 高度19.6+0.05/0Height Tester0~30mm(01194)高度规3pcs/ Machine start up or
Change tool 1pcs/3H AQL1.5  C=0
Inspection report (PIR A01-002)
检验报告(报告编号：A01-002)
Close off / Rework
隔离 / 返工
13.Turning Outside Diameter
车外圆

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