Table of Content
一、Project General Introduction工程概况
二、References 编制依据
三、Preparations 准备工作
四、Painting Process 涂漆工艺
1、Confirm the regions that need to repair and repair method
确认油漆损伤部位和修补方法
2、Surface Preparation Method表面处理方法
3、Painting涂漆
五、Quality control and Inspection 质量控制及检查
六、Safety 安全
七、Paint Protection油漆保护
 
二  References 编制依据
三  Preparations 准备工作
1、The design and other technical document is ready; the construction drawing is reviewed.设计及其他技术文件齐全,施工图纸业经会审;
2、Construction procedure and technical instructions are completed; The safety training and technical training from international company have been provided.完成施工方案和技术交底,进行了安全技术教育和国际公司技术培训;
3、pipe and fittings shall have qualifications.
管段应具备出厂合格证;
4、Material, tools, apparatus for test and inspection, construction facility and space are ready.材料,机具,检测仪器,施工设施及场地已齐备;
5、Inspection must be done during the course of anticorrosion construction, and perform the acceptance immediately after anticorrosion is completed.防腐蚀工程施工过程中,必须进行中间检查;防腐蚀工程完工后,应立即进行验收;
6、The coating shall have qualification from its manufacturer 油漆应有制造厂的质量证明书;
7、Painting environmental condition shall be in accordance with the information on the product sheet. The surface temperature to be 30C.above dew point relative humidity shall be less than 85%.
涂装环境条件必须和产品说明书的信息一致。表面温度至少大于露点30C.。相对湿度最大植为85%。
8、Selection of Paint 油漆选用
DC has provided the painting system suitable for this project. The selection of paint shall strictly follow DC construction painting system. Paint type, finish paint color and paint repair color should be chosen in accordance with the line list. The specific painting systems are as follows.
本项目DC已经给出了适合本项目的油漆系统,油漆选择严格按照DC油漆系统进行选择施工 。油漆种类、面漆和油漆修补的颜按照line list规定选用,主要有如下种类。详细油漆系统对照表如下:
Painting SystemDC201A
油漆系统DC201A 
DC201A:new steelwork,piping and fabricated equipments,shop prepare(-20 to 1200C)
Location 部位
DC201A
Surface reparation
表面处理
Abrasive blast cleaning to ISO8501-1 Sa2.5, (Roughness 40-75
microns)喷砂处理至 ISO8501-1 Sa2.5,粗糙度达到Rz=40-75 微米
Coating System 涂层配套
Coat Name
涂层名称
Product Name
产品名称
DFT: microns干膜
厚度:微米
Prime Coat
底漆
Inorganic zinc-rich, Interzinc 22 Greenish grey, Matt
无机富锌底漆 Interzinc 22 绿灰,平光
60-75
Mid-Coat
中间涂层
MIO Epoxy Intergard475HS Gray
环氧MIO 中间漆 Intergard 475HS, 灰
100-150
Top Coat
面漆
Polyurethane color:meet Spec’s requirements
聚氨酯面漆 颜:符合规范要求
60-75
Typical Minimum/Maximum DFT Range
典型最小/最大干膜厚度范围
220-300
Pipe supports sand blasting, painting requirement should be the same as piping,.
管道支架的喷砂、涂漆与管道要求相同。
DC201B:Site work and repairs of steelworks,piping and fabricated equipments (-20 to 1200C)
Location 部位
DC201B
Surface preparation
表面处理
Abrasive blast cleaning to ISO8501-1 Sa2.5, (Roughness 40-75
microns)
喷砂处理至 ISO8501-1 Sa2.5,粗糙度达到Rz=40-75 微米
Coating System 涂层配套
Coat Name
涂层名称
Product Name
产品名称
DFT: microns
干膜厚度:微米
Prime Coat
底漆
Surface Tolerant Epoxy  Intergard670HS
低表面处理环氧漆      Intergard670HS
100-150
Mid-Coat
中间漆
Surface Tolerant Epoxy  Intergard670HS
低表面处理环氧漆      Intergard670HS
100-150
Top-Coat
面漆
Polyurethane    color:meet spec”s requirements
聚氨酯面漆      颜:符合规范要求
50-75
Typical Minimum/Maximum DFT Range
典型最小/最大干膜厚度范围
250-375
DC202A:Galvanized surface,handrais(-5 to 600C).(can not use abrasive basting).
Location 部位
DC202
Surface preparation
表面处理
清理基层表面油污到SSPC-SP1标准要求。
Coating System 涂层配套
Coat Name
涂层名称
Product Name
产品名称
DFT: microns
干膜厚度:微米
Prime Coat
底漆
蚀刻底漆  Interprimer539
10-25
Mid-Coat
中间漆
环氧底漆  Intergard269
30-50
Top-Coat
面漆
Polyurethane    color: meet spec”s requirements
聚氨酯面漆      颜:符合规范要求
50-75
Typical Minimum/Maximum DFT Range
典型最小/最大干膜厚度范围
scraper90-150
Painting SystemDC203
油漆系统DC203
DC203:steel piping and fabricated equipment under insulation (-30 to 1550C)
Location 部位
DC203
Surface preparation
表面处理
Abrasive blast cleaning to ISO8501-1 Sa2.5, (Roughness 40-75
microns)
喷砂处理至 ISO8501-1 Sa2.5,粗糙度达到Rz=40-75 微米
Coating System 涂层配套
Coat Name
涂层名称
Product Name
产品名称
DFT: microns
干膜厚度:微米
Prime Coat
底漆
Phonolic epoxy    intertherm228
环氧酚醛高温漆    intertherm228
90-120
Top Coat
面漆
Phonolic epoxy    intertherm228
环氧酚醛高温漆    intertherm228
90-120
Typical Minimum/Maximum DFT Range
典型最小/最大干膜厚度范围
180-240
Painting System DC204
油漆系统DC204
steel piping and fabricated equipment under insulation (155  to  4000C)
Location 部位
DC204
Surface preparation
表面处理
Abrasive blast cleaning to ISO8501-1 Sa2.5, (Roughness 40-75
microns)喷砂处理至 ISO8501-1 Sa2.5,粗糙度达到Rz=40-75 微米
Coating System 涂层配套
Coat Name
涂层名称
Product Name 产品名称
DFT: microns干膜
厚度:微米
Prime Coat
底漆
Inorganic copolymer    intertherm751CSA
冷喷铝高温漆        intertherm751CSA
90-120
Top Coat
面漆
Inorganic copolymer    intertherm751CSA
冷喷铝高温漆        intertherm751CSA
90-120
Typical Minimum/Maximum DFT Range
典型最小/最大干膜厚度范围
180-240
9 Main Equipment & Tools 主要机具

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